Ready for Filling

Fully automatic and versatile processing line for syringes, cartridges and vials

Performance
up to 24'000 pcs/h for syringes and cartridges
up to 12'000 pcs/h for vials

With a strong experience in the manufacturing of equipment to produce tubular glass containers for the pharmaceutical industry, Euromatic is proposing a concept of modular units to obtain ready for filling glass containers: syringes, cartridges and vials. Modular concept of Detray, Washing, Siliconizing, Needle shield/tip cap assembling, Nesting and tubbing, Tyvek® lid sealing, Bagging.

Key Values

Current GMP, GAMP and 21 CFR Part 11 compliance

Full indexed transport system, no glass to glass contact

Modular and Customized line composition

Fast and easy change over according to format

Segregation of the single processes keeping the compact mono-block configuration

Brushless driven, friendly user HMI and parameters stored as a format specific recipe

Detray

Detray

1

The syringes into trays for storage or transport are gently removed and individually conveyed, avoiding glass to glass contact.

Washing

Washing

2

Rotary cleaning machine with intermittent movement, up to 11 stations. The glass containers are rinsed inside and outside by means of water and air jets. The machine structure is made of AISI304, AISI316 for the washing area and has been divided in three different zones: input, output and washing.

Siliconizing

Siliconizing

3

Internal siliconization of glass containers. Precise movements and special nozzles are assuring the homogeneous distribution of the silicone.

Needle shield/tip cap assembling

Needle shield/tip cap assembling

4

Unit to assemble the tip cap/needle shield/Luer lock with precise positionings.

Nesting and tubbing

Nesting and tubbing

5

Nesting machine and insertion into tubs with easy empty nest and tub distribution.

Tyvek® lid sealing

Tyvek® lid sealing

6

Sealing by means of Tyvek® lid and insertion into protective bag.