Vial / Zeta 16-10
Aluminium seal finish, screw neck and neck finish with blow back.
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Flexibility and precision join productivity
Main Characteristics
- Neck crown with 16 chucks and bottom crown with 10 chucks;
- Innovative index movement;
- Forming stations with servodrive;
- Cutting station with servodriven, programmable vertical stroke;
- Positive handling of take out from the forming machine to the line;
- No glass to glass contact throughout the full cycle;
- Gas or electric heated annealing oven;
- Homogeneous heat distribution right across the product path of the oven, thus allowing the good annealing quality;
- Mapping for all the product through the entire process;
- PLC to monitor and control all machine sections;
- Equipment qualification according to GAMP 5 and GMP.
Productive Capacity
- Gross hourly output (single forming): up to 3.000 cycles
- Gross hourly output (tandem forming): up to 6.000 cycles
Work Range
- Range of vial diameter: Ø 12 – 36,75 mm (other working range upon request)
- Range of overall height: 30 – 100 mm (other working range upon request)
Product types
- Aluminium seal finish
- Screw neck
- Neck finish with blow back
FLEXIBLE PRODUCTION UNIT WITH SINGLE FORMING MACHINE
Main Characteristics
- Fluid refrigerator unit to cool down the internal plug and the plug lubricating oil for Zeta 16-10 forming machine;
- Visual inspection system by camera for the geometrical dimensions of the external profile of the vial necks directly onto the Zeta 16-10;
- Visual inspection system by camera for the geometrical dimensions of the internal diameter of vial finish and total length to be integrated on the after-forming line;
- Silk screen printing station to be integrated on the afterforming line;
- Cosmetic inspection system by camera to be integrated on the automatic packing unit.
Productive Capacity
- Gross hourly output: up to 3.000 cycles
Weight
- Total net weight: 9.500 kg
Consumptions
- Lambda-Z (tube loader): 1,5 kW
- Zeta 16-10 (vial making machine): 15 kW
- Epsilon-ZC (after-forming line): 10 kW, considering gas heated concept
- Omega-Z (automatic packing unit): 3 kW
- Compressed air consumption at 5-6 bar: 110 m3/h
HIGH-SPEED VIAL PRODUCTION CONCEPT WITH TANDEM VIAL FORMING MACHINES
Main Characteristics
- Fluid refrigerator unit provided to cool down the internal plug and the plug lubricating oil for Zeta 16-10 forming machine;
- Visual inspection system by camera for the geometrical dimensions of the external profile of the vial necks directly onto the Zeta 16-10;
- Visual inspection system by camera for the geometrical dimensions of the internal diameter of vial finish and total length to be integrated on the after-forming line;
- Silk screen printing station to be integrated on the afterforming line;
- Cosmetic inspection system by camera to be integrated on the automatic packing unit.
Productive Capacity
- Gross hourly output: up to 6.000 cycle
Weight
- Total net weight: 14.200 kg
Consumptions
- Lambda-Z (#2 tube loader): 3 kW (1,5x2)
- Zeta 16-10 (#2 vial making machines): 30 kW (2x15)
- Epsilon-ZC (after-forming line): 12 kW, considering gas heated concept
- Omega-Z (automatic packing unit): 3 kW
- Compressed air consumption at 5-6 bar: 110 m3/h
